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Very strange. 2 things come to mind:
1) Make sure nothing is connected to the USB ports when you power on.
2) For the v1.1->disk-upgrade path, run "update-initramfs -k all -u" before rebooting. This will catch the case of the modules in the initrd no longer matching the kernel.
Nothing connected to USB port during power on.
I'll try your suggestion in 2 and report.
I tried update-initramfs and it seems to work when upgrading image 1.1 through apt-get dist-upgrade.
Thanks for your help.